ENGINE BLOCK

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Lower Oil Pan

15

12

133

Upper Oil Pan (m6 bolt)

15

12

133

Upper Oil Pan (m8 bolt)

32

23

283

Oil Pickup Tube

15

12

133

Oil Drain Plug

54

40

478

Balance Shaft

32

23

283

Main Bearing Caps

Connecting Rod Caps

Dipstick Tube (sump)

11

8

97

Dipstick Tube (block)

33

24

292

Oil Cooler Coolant Line

15

12

133

Transmission adapter bolts (hex head)

15

12

133

Transmission adapter bolts (Allen Head)

78

57

690

Oil Jet

11

8

97

Engine Mount Bolts

12

9

106

Oil Filter Cap

25

18.4

221

Oil Pressure Sensor

14

10

124

Air Temp/Pressure sensor

12

9

106

CYLINDER HEAD

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Cylinder Head Bolt

Cylinder Head Cover

11

8

97

Vacuum Tube

11

8

97

Fuel Rail

24

18

18

Fuel Injector Lines at the injector

28

20

247

Fuel injector lines at the fuel rail

20

15

177

High Pressure Fuel Feed Line at the Fuel Rail

20

15

177

High Pressure Fuel Feed Line at the High Pressure Pump

28

20

247

High Pressure Fuel Line Bracket bolt

15

11

133

Fuel injector

33

24

292

Glow Plugs

14

10

124

EGR Throttle Assembly

11

8

97

Exhaust Manifold

35

29

309

Camshaft Sprocket

64

47

566

Camshaft Cap

11

8

97

Front Camshaft Journal

11

8

97

Intake Manifold

25

19

221

FRONT ENGINE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Outer Front Cover (upper)

11

8

97

Outer Front Cover (lower)

11

8

97

Inner Front Cover

11

8

97

Front Cover

15

12

133

Crankshaft Sprocket

100 + 75°

74+ 75°

885+ 75°

Crankshaft Pulley

32

23

283

Front Engine Lifting Bracket

45

33

398

Accessory Drive Idler Pulley

45

33

398

CMP sensor

11

8

97

Water Pump

32

23

283

Timing Belt Tensioner

20

15

177

REAR ENGINE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Rear Cover

15

10

133

Rear Lifting Bracket

45

33

398

Crankshaft Sensor

11

8

97

CKP Cover Plate

15

11

133

Trans Adapter Plate (allen bolts)

79

58

699

Trans Adapter Plate (hex bolt)

45

33

398

ACCESSORY DRIVE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Power Steering Pump Pulley

33

24

283

Power Steering Pump

33

24

283

Generator

33

24

283

Generator Bracket

45

33

398

A/C Compressor

32

23

283

A/C Compressor Bracket

45

33

33

Turbocharger

32

23

283

Turbocharger Oil Feed Line at the Turbocharger

24

18

212

Turbocharger Oil Feed Line at the Engine Block

32

23

283

Turbocharger Oil Return Line

15

11

133

Turbocharger Brace

32

23

283

Turbocharger Adapter (oil feed line to engine block connection)

54

40

478

EGR Valve

15

11

133

EGR Cooler

15

11

133

High Pressure Fuel Pump

24

18

212

High Pressure Fuel Pump Sprocket.

88

65

779

Oil Cooler Housing

32

23

283

Oil Cooler Feed Line

11

8

97

EXHAUST

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Bolts, Crossmember to Sill

42

31

-

Nuts, Crossmember to Transmission Mount

22

16

-

Nuts/Bolt, Exhaust Manifold to Engine

#6&7

31

23

-

#1,2,3,4,5,8,9,10&11

33

24

-

Nuts, Exhaust Pipe to Catalytic Converter Flange

27

-

19

Nuts, Catalytic Converter to Turbocharger

27

19

-

Bolt, DPF to Catalytic Converter

32

24

-

Bolts, DPF to Muffler

32

24

-

Clamp, Tailpipe to Rear Tailpipe Hanger

27

20

-

Oxygen Sensors

27

20

-

Heat Shields

45

33

-

FRAME AND BUMPER

DESCRIPTION

N·m

Ft. Lbs

In. Lbs.

Front bumper support bolts

90

66.5

—

Fuel tank skid plate to crossmember bolts

99

73

—

Rear bumper support bolts

25

18.5

—

Rear bumper support bracket to frame bolts

55

40.5

—

Trailer hitch/rear tow hook bolts

81

60

—

Transfer case skid plate crossmember bolts

65

48

—

Transfer case skid plate support bracket bolts

65

48

—

Transmission crossmember bolts

122

90

—

Transmission skid plate support crossmember bolts

65

48

—

Transmission skid plate to crossmember bolt

65

48

—

TORQUE - 3.8L GAS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Accelerator Pedal Bracket Mounting

12

-

105

Crankshaft Position Sensor - 3.8L

28

21

-

Camshaft Position Sensor - 3.8L

-

-

106

Fuel Filler Hose Clamp at Tank

3

-

30

Fuel Filler Housing-to-Body Screws

2

-

17

Fuel Rail Mounting Bolts - 3.8L

22

17

200

Fuel Tank Mounting Straps

41

30

-

Throttle Body Mounting Bolts - 3.8L

7.5

5.5

65

Oxygen Sensors

41

30

-

STEERING COLUMN

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Steering Wheel Nut

54

40

—

Steering Column Mounting Nuts

17

—

150

Intermediate Shafts Coupler Pinch Bolts Upper & Lower

49

36

—

Upper Intermediate Shaft Mounting Nuts

13

—

115

POWER STEERING GEAR

DESCRIPTION

SPECIFICATION

Steering Gear Type

Recirculating Ball

Steering Gear Overall Ratio

14:1 LWB or 16:1 SWB

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Pitman Shaft Overcenter Drag

0.45-0.80 + Worm Shaft Preload

—

4-7 + Worm Shaft Preload

Power Steering Gear Adjustment Screw Locknut

65

48

—

Power Steering Gear to Frame Bolts

108

870

—

Power Steering Gear Pitman Shaft Nut

251

185

—

Power Steering Gear Pressure Line

36

27

—

Power Steering Gear Return Line

36

27

—

STEERING LINKAGE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Pitman Arm Shaft

251

185

—

Drag Link Ball Stud to Pitman Arm

105

77

—

Drag Link Ball Stud to Knuckle

85

63

—

Drag Link Clamp

35

26

—

Tie Rod Ends Ball Studs

85

63

—

Tie Rod Ends Clamp

61

45

—

Steering Damper to Frame

68

50

—

Steering Damper Tie Rod nut

68

50

—

Track Bar Frame Bracket Nut

169

125

—

Track Bar Axle Bracket Bolt

169

125

—

STEERING PUMP

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Power Steering Pump to engine

26

19

—

Diesel Power Steering Pump Pulley

28

21

—

Power Steering Pump Pressure Line

31

23

—

TIRE PRESSURE MONITOR

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Tire Pressure Sensor/Transmitter Mounting Nut

8

—

71

BODY

DESCRIPTION

N·m

Ft. Lbs

In. Lbs.

A/c expansion valve nut

23

17

—

Backlite hinge bolts

10

—

90

Body isolator mounting bolts

108

80

—

Body isolator to body nuts

54

40

—

Brake booster bracket nuts

18

13.5

—

Center OCS strain gauge stud nut

45

33

—

Door carrier plate screws

10

—

90

Door hinge pin nut

8.5

—

75

Door hinge to body bolts

28

21

—

Door hinge to hinge bolts

26

19

—

Door latch adjustment screw

3

—

26.5

Door latch mounting screws

8

—

71

Door latch striker bolts

26

19

—

Four door rear seat 40% inner seat back pivot nut

25

18.5

—

Four door rear seat center belt buckle bolt

61

45

—

Four door rear seat cushion pivot bolts

25

18.5

—

Four door rear seat front mounting fasteners

61

45

—

Four door rear seat headrest bolts

8

—

71

Four door rear seat inner latch floor bolts

25

18.5

—

Four door rear seat latch to back frame bolts

45

33

—

Four door rear seat outboard latch floor bolts

25

18.5

—

Four door rear seat rear mounting bolt

61

45

—

Four door rear seat rear mounting nuts

85

62.5

—

Four door rear seat seat cushion pivot bolt

25

18.5

—

Four door retractor screw

55

41

—

Four door seat cushion pivot bolt

25

18.5

—

Front door exterior handle nut

4.5

—

40

Front door glass run nut

10

—

90

Front door interior handle screw

8.5

—

75

Front seat back assembly bolts

47

34.5

—

Front seat belt anchor bolt

40

29.5

—

Front seat belt buckle bolt

50

37

—

Front seat belt turning loop screw

40

29.5

—

Front seat mounting bolts

61

45

—

Front seat riser nuts

28

21

—

Half door latch nut

4.5

—

40

Hard top front bolts

10.5

—

93

Hard top side bolts

18

13

—

Hood catch bracket nuts

7

—

62

Hood catch nuts

15

11

—

Hood hinge to body bolts

24

18

—

Hood hinge to hood bolts

26

19

—

Hood safety catch bolt

11

8

97

Instrument panel center support bracket fasteners

8

6

71

Instrument panel fence line nuts

12

9

—

Instrument panel side support bolts

11

8

—

Lower fender to sill bolts

12

9

—

Manual sifter bolt

33

24.5

—

OCS riser nuts

28

21

—

Outside rearview mirror bolts

13

10

—

Rear door exterior handle nut

4.5

—

40

Rear door glass run bolt

12

9

—

Rear door glass run nut

10

—

90

Rear door interior handle screw

8.5

—

75

Rear view mirror set screw

2

—

18

Seat side airbag nuts

7

—

62

Side step bracket bolts

24

18

—

Side step sill nuts

12

9

—

Soft top pivot knuckle bolts

14

10

—

Speaker pod screws

10

—

90

Sport bar cross bar bracket bolts

19

14

—

Sport bar front cross bar bracket bolts

19

14

—

Sport bar rear bolts

19

14

—

Sport bar rear cross bar bracket bolts

19

14

—

Sport bar side bar bolts

19

14

—

Sport bar side bar to windshield frame bolts

23

17

—

Sport bar to b-pillar bolts

19

14

—

Steering column opening reinforcement plate bolts

11

8

—

Tailgate exterior handle nuts

4.5

—

40

Tailgate hinge to body bolts

26

19

—

Tailgate hinge to tailgate bolts

20

15

—

Tailgate latch screws

8

—

71

Tailgate stabilizer insert and cup bolts

10

—

90

Tailgate striker bolts

28

21

—

Two door rear seat back frame to cushion bolts

50

37

—

Two door rear seat back latch bolts

45

33

—

Two door rear seat center belt buckle bolt

55

41

—

Two door rear seat cushion to back bolts

50

37

—

Two door rear seat front latch cushion frame bolts

45

33

—

Two door rear seat rear latch nuts

10

—

90

Upper fender fasteners

5

—

44

Windshield frame hinge to body bolts

20

15

—

Windshield frame reinforcement bracket bolts

20

15

—

A/C SYSTEM

ITEM

DESCRIPTION

NOTES

A/C Compressor

Zexel DKS-17DS

ZXL-100 PAG Oil

Freeze-up Control

Evaporator Temperature Sensor

HVAC housing mounted - input to powertrain control module (PCM) or engine control module (ECM), depending on engine application

Low PSI Control

A/C Pressure Transducer

A/C discharge line mounted - input to powertrain control module (PCM) or engine control module (ECM), depending on engine application - PCM/ECM disengages compressor clutch below 0.451 volts

High PSI Control

A/C Pressure Transducer

A/C discharge line mounted - input to powertrain control module (PCM) or engine control module (ECM), depending on engine application - PCM/ECM disengages compressor clutch above 4.519 volts

High Pressure Relief Valve

A/C Compressor mounted - opens at a discharge pressure over 3430 - 3930 kPa (497 - 570 psi)

R-134a Refrigerant Charge Capacity

0.51 kg (1.125 lbs).

Also see A/C Underhood Specification Label located in the engine compartment

A/C Clutch Coil Draw

3.3 amps

@ 12V ± 0.5V @ 25° C (77° F)

A/C Clutch Coil Resistance

4.2 ± 0.2 ohms

When measured across coil lead connector @ 25° C (77° F)

A/C Clutch Air Gap

0.30 - 0.60 mm (0.012 - 0.024 in.)

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

All Screws NOT Listed Below

1.2

–

10

A/C Compressor Bolts

28

21

–

A/C Compressor Clutch Field Coil Screws

5

–

44

A/C Compressor Shaft Bolt

20

–

177

A/C Compressor Field Coil Connector Bracket Screw

4.3

–

38

A/C Condenser to Radiator Bolts

5

–

45

A/C Heater Control Screws

2

–

17

Air Inlet Housing to Instrument Panel Support Bolts

4

–

35

Blend Door Lever Screw

0.6

–

5

Discharge Line to Condenser Nut

23

17

–

Discharge Line to Compressor Nut

23

17

–

Expansion Valve Bolts

11

–

97

HVAC Housing to Instrument Panel Support Bolts

4

–

35

Liquid Line to Condenser Nut

23

17

–

Mode Door Cam Screw

0.6

–

5

Receiver/Drier to Condenser Bolt

22

16

–

Suction Line to Compressor Nut

23

17

–

Suction and Liquid Lines to Expansion Valve Nut

8

–

70

LAMPS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Center High Mounted Stop Lamp (CHMSL) Mounting Screws

2

-

20

Front Fog Lamp Mounting Screws

2

-

18

Left Multi-Function Switch Mounting Screw

1

-

10

License Plate Bracket Mounting Screws

1.5

-

15

Park Brake Switch Mounting Screw

2.5

-

24

Rear Fog Lamp Mounting Screws

3

-

27

Rear Lamp Unit Mounting Screws

1.5

-

15