![]() |
||||||
|
|
These are all the torque settings that I have at the moment for the 2003 Jeep Wranglers.
FRONT SUSPENSION |
||||||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
|||
Shock absorber upper nut |
23 |
17 |
- |
|||
Shock absorber lower nut |
28 |
- |
250 |
|||
Suspension arm lower axle bracket nut |
163 |
120 |
- |
|||
Suspension arm lower frame bracket nut |
176 |
130 |
- |
|||
Suspension arm upper axle bracket nut |
75 |
55 |
Suspension
arm upper frame bracket bolt |
75 |
55 |
- |
Stabilizer bar retainer bolts |
54 |
40 |
- |
|||
Stabilizer bar link upper nut |
61 |
45 |
- |
|||
Stabilizer bar link lower bolt |
95 |
70 |
- |
|||
Track bar ball stud nut |
81 |
60 |
- |
|||
Track bar axle bracket bolt |
47 |
40 |
- |
|||
Hub/bearing bolts |
102 |
75 |
- |
|||
Hub/bearing axle nut |
237 |
175 |
- |
|||
REAR SUSPENSION |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Shock absorber upper bolts |
35 |
26 |
- |
Shock absorber lower nut |
100 |
74 |
- |
Suspension arm lower axle bracket nut |
177 |
130 |
- |
Suspension arm lower frame bracket nut |
177 |
130 |
- |
Suspension arm upper axle bracket nut |
75 |
55 |
- |
Suspension arm upper frame bracket bolt |
75 |
55 |
- |
Stabilizer bar retainer bolts |
54 |
40 |
- |
Stabilizer bar link nut/ bolt |
54 |
40 |
- |
Track bar frame bracket nut |
100 |
74 |
- |
Track bar axle bracket bolt |
100 |
74 |
- |
DIFFERENTIAL AND DRIVELINE |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Front Shaft Front Yoke Bolts |
19 |
14 |
- |
Front Shaft Rear Flange Bolts |
27 |
20 |
- |
Rear Saft Rear Yoke Bolts |
19 |
14 |
- |
Rear Shaft Transfer Case Flange Bolts |
115 |
85 |
- |
FRONT AXLE DANA 30 181 FBI |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Fill Hole Plug |
34 |
25 |
- |
Differential Cover Bolts |
41 |
30 |
- |
Bearing Cap Bolts |
61 |
45 |
- |
Ring Gear Bolts |
108 |
80 |
- |
Pinion Bearing Nut Min – Max |
217 - 678 |
160 - 500 |
- |
Axle Nut |
237 |
175 |
- |
Hub Bearing Bolts |
102 |
75 |
- |
FRONT AXLE DANA 44 216 FBI |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Fill Plug |
34 |
25 |
- |
Drain Plug |
34 |
25 |
- |
Differential Cover Bolts |
41 |
30 |
- |
Bearing Cap Bolts |
108 |
80 |
- |
Pinion Nut |
217-271 |
160-200 |
- |
Ring Gear Bolts |
136 |
100 |
- |
Axle Nut |
237 |
175 |
- |
Wheel Bearing Bolts |
170 |
125 |
- |
REAR AXLE DANA 35 194 RBI |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Differential Cover Bolts |
41 |
30 |
- |
Bearing Cap Bolts |
77 |
57 |
- |
Ring Gear Bolts |
136 |
100 |
- |
Pinion Nut Min / Max |
271-475 |
200-350 |
- |
Pinion Mate Shaft Screw |
16.25 |
12 |
- |
REAR AXLE DANA 44 216 FBI |
|||
N·m |
Ft. Lbs. |
In. Lbs. |
|
Fill Hole Plug |
34 |
25 |
- |
Differential Cover Bolts |
41 |
30 |
- |
Bearing Cap Bolts |
108 |
80 |
- |
Ring Gear Bolts |
136 |
100 |
- |
Pinion Bearing Nut Min – Max |
217 - 271 |
160 - 200 |
- |
BRAKES |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Brake Pedal Support Bolt |
28 |
21 |
- |
Brake Booster Mounting Nuts |
39 |
29 |
- |
Master Cylinder Mounting Nuts |
17 |
13 |
- |
Master Cylinder Brake Lines |
19 |
14 |
- |
Combination Valve Mounting Nuts |
20 |
15 |
- |
Combination Valve Brake Lines |
19 |
14 |
- |
Caliper Mounting Bolts Front |
15 |
11 |
- |
Caliper Mounting Bolts Rear |
25 |
- |
220 |
Caliper Brake Hose Banjo Bolt Front |
31 |
23 |
- |
Caliper Brake Hose Banjo Bolt Rear |
31 |
23 |
- |
Wheel Cylinder Mounting Bolts |
10 |
7 |
- |
Wheel Cylinder Brake Line |
16 |
12 |
- |
Parking Brake Lever Bolts |
12 |
9 |
- |
Parking Brake Lever Bracket Bolts |
12 |
9 |
- |
Parking Brake Cable Retainer Nut |
1.5 |
- |
14 |
BRAKES ABS |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
G-Sensor Sensor Bolt |
4-5 |
- |
35-45 |
G-Sensor Bracket Bolt |
8-13 |
- |
75-115 |
Hydraulic Control Unit Bracket to HCU Bolts |
6.5 |
- |
57 |
Hydraulic Control Unit Body Bracket Bolts |
16-24 |
- |
142-212 |
Hydraulic Control Unit HCU to Body Bracket Bolts |
9-13 |
- |
80-115 |
Hydraulic Control Unit Brake Lines |
15-18 |
- |
130-160 |
Controller Anitlock Brakes Mounting Bolt |
7-9 |
- |
60-80 |
Wheel Speed Sensors Front Mounting Bolt |
4-6 |
- |
34-50 |
Wheel Speed Sensors Rear Mounting Bolt |
12-14 |
- |
106-124 |
CLUTCH |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Clutch Cover Bolts - 2.4L |
31 |
23 |
- |
Clutch Cover Bolts - 4.0L |
50 |
37 |
- |
Clutch Cylinder Bolts |
23 |
- |
200 |
Clutch Housing to Engine Bolts |
75 |
55 |
- |
Clutch Housing to Trans Bolts |
46 |
34 |
- |
Dust Shield Bolts |
50 |
37 |
- |
Flywheel Bolts - 2.4L |
95 |
70 |
- |
Flywheel Bolts - 4.0L |
142 |
105 |
- |
Crossmember Frame Bolts |
41 |
30 |
- |
COOLING |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Automatic Belt Tensioner to Mounting Bracket 2.4L |
41 |
30 |
- |
Automatic Belt Tensioner Pulley— Bolt (2.4L) |
61 |
45 |
- |
Block Heater—Bolt 2.4L |
2 |
- |
17 |
Condenser to Radiator Bolts Coolant Overflow Bottle to Plenum mounting bolts - 2.4L only |
8.5 |
- |
75 |
Coolant Pressure Bottle to Plenum mounting bolts Electric Fan to Fan Shroud bolts |
5.5 |
- |
50 |
Fan Blade Assy. to Viscous Drive Bolts 3.7L |
23 |
- |
210 |
Fan Shroud to Radiator Mounting Bolts |
8 |
- |
70 |
Radiator Upper Isolator to Crossmember - Bolts |
9.5 |
- |
85 |
Thermostat Housing—Bolts 2.4L |
28 |
- |
250 |
Water Pump—Bolts 2.4L |
12 |
- |
105 |
GENERATOR/ ALTERNATOR |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Generator Mounting Bolts (2.4L) |
57 |
42 |
- |
Generator Mounting Bolt (4.0L) |
55 |
41 |
- |
Generator Pivot Bolt/Nut (4.0L) |
55 |
41 |
- |
Generator B+ Cable Nut |
13 |
- |
115 |
STARTER |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Starter Solenoid B+ Terminal Nut |
11.3 |
- |
100 |
Starter Mounting Bolts (2.4L) |
54 |
40 |
- |
Starter Heat Shield Mounting Bolts |
6 |
- |
55 |
Starter Mounting Bolt (forward facing 4.0L) |
41 |
30 |
- |
Starter Mounting Bolt (rearward facing 4.0L) |
48 |
35 |
- |
IGNITION |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Camshaft Position Sensor Mounting Bolts – 4.0L |
2 |
- |
15 |
Camshaft Position Sensor – 2.4L |
12 |
- |
106 |
Ignition Coil Rail Mounting Bolts – 4.0L |
29 |
- |
250 |
Ignition Coil Mounting Bolts – 2.4L |
11 |
- |
105 |
Oil Pump Drive Hold-down Bolt – 4.0L |
23 |
17 |
- |
** Spark Plugs - 2.4L 4-Cylinder |
15 |
11 |
- |
Spark Plugs - 4.0L 6-cylinder |
30 |
22 |
- |
** Torque critical tapered design. Do not exceed 15 ft. lbs. Torque. |
|||
SPEED CONTROL |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Servo Mounting Bracket to- Servo Nuts |
8.5 |
- |
75 |
Speed Control Switch Mounting Screws |
1.5 |
- |
14 |
Vacuum Reservoir Mounting Bolt (screw) |
1.2 |
- |
1 |
ENGINE 2.4L |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
Balance Shaft Carrier to Block—Bolts |
54 |
40 |
- |
Balance Shaft Gear Cover—Double Ended Fastener |
12 |
- |
105 |
Balance Shaft Sprocket— Bolt |
28 |
- |
250 |
Balance Shaft Chain Tensioner—Bolts |
12 |
- |
105 |
Balance Shaft Carrier Cover—Bolts |
12 |
- |
105 |
Camshaft Sprocket—Bolt |
101 |
75 |
- |
Connecting Rod Cap—Bolts |
54 +1/4 turn |
40 +1/4 turn |
- |
Crankshaft Main Bearing Cap/Bedplate — M8 Bolts |
34 |
250 |
- |
M11 Bolts |
41 +1/4 Turn |
30 +1/4 Turn |
- |
Crankshaft Damper |
136 |
100 |
- |
Cylinder Head Cover— Bolts |
12 |
- |
105 |
Flex Plate to Crankshaft |
95 |
70 |
- |
Flywheel Mounting Bolts |
81 |
60 |
- |
Engine Mount Bracket Right—Bolts |
61 |
45 |
- |
Exhaust Manifold to Cylinder Head—Bolts |
23 |
- |
200 |
Exhaust Manifold Heat Shield—Bolts |
12 |
- |
105 |
Intake Manifold – Lower —Bolts |
28 |
- |
250 |
Oil Filter |
20 |
15 |
- |
Oil Pan—Bolts |
12 |
- |
105 |
Oil Pan Drain—Plug |
27 |
20 |
- |
Oil Pump to Block—Bolts |
28 |
- |
250 |
Oil Pump Cover Plate—Bolts |
12 |
- |
105 |
Oil Pump Pick-up Tube—Bolt |
28 |
20 |
- |
Oil Pump Relief Valve—Cap |
41 |
30 |
- |
Spark Plugs |
28 |
||
Timing Belt Covers - Front Covers to Rear Cover—Bolts |
12 |
- |
105 |
- Rear Cover—Bolts |
12 |
- |
105 |
Timing Belt Tensioner Assembly—Bolts |
61 |
45 |
- |
ENGINE 4.0L |
|||
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
A/C Compressor—Bolts |
28 |
- |
250 |
Block Heater—Nut |
2 |
- |
16 |
Camshaft Sprocket—Bolt |
68 |
50 |
- |
Camshaft Thrust Plate to Cylinder Block—Screws |
24 |
18 |
- |
Clutch Cover to Flywheel— Bolts |
54 |
40 |
- |
Coil Bracket to Block̵ | |||